Production Management System (PMS)

erp_spinning

The Spinning Preparatory Production

This ERP module covers Mixing, Blow Room, Carding, Combing, Drawing and Roving / Simplex departments of a Spinning mill.

Mix Number:

Unique mix / lot number is provided right from mixing to winding to have proper traceability of the product for better quality monitoring and easy tacking.

Production Data:
System provides for entering shift-wise production data including the stoppages with pre-defined stoppage codes / descriptions.   It has provision to transfer data from auto capture systems also.   The data noted from each machine counters can be directly fed to the system without any calculation or spending time on that. System has provision to enter readings of counters counting up as well as counting down in the reverse order.

Waste Data:
System  provides  for  entering  stage-wise,  machine-wise  and  shift-wise  waste collected  details  by  type  of  waste. This  facilitates  proper  waste  accounting improving the overall realisation and enables analyse workers efficiency.

Exceptions and Deviations:
System compares the production data count-wise with target and (or) industry standard production stage-wise and reports the deviations and exceptions.   An auto alert  notification  system  is  provided  to  pro-actively  generate  alerts  while encountering exceptions.

Spinning Production
This module covers Ring Spinning and Open End Spinning machines with the main difference being in the type production units – Spindles and Rotors. System has provision to enter Machine  (Hank Meter Reading  / Doff Weight in Kgs), Count, Material, Waste and Stoppage details shift-wise.   It also provides to automatically transfer  data  in  case  mills  have  an  auto  data  capture  system  wherein  the production data is available on to a PC.    Production and Waste Data Entry transactions as described above under spinning preparatory are available for this module also.

Post-Spinning Production
This module covers Winding, Autoconer, Doubling, TFO and value adding processes. System enables the user to feed raw data as recorded/observed from the panel / meter readings on every individual machine and eliminates computation by users that saves time for production clerks/supervisors. Production and Waste Data Entry transactions as described above under spinning preparatory are available for this module also.

Inspection and Packing
Processes / Transactions of this module are:

Packed Production:
System has provision to interface with electronic weighing scales to directly capture the actual pack weight on packing of finished cones.   System also provides to make manual entry of packed production.   This entry is consolidated and taken for finished goods inventory stock available for sale.

 

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