The Spinning Preparatory Production
This ERP module covers Mixing, Blow Room, Carding, Combing, Drawing and Roving / Simplex departments of a Spinning mill.
Mix Number:
Unique mix / lot number is provided right from mixing to winding to have proper traceability of the product for better quality monitoring and easy tacking.
Production Data:
System provides for entering shift-wise production data including the stoppages with pre-defined stoppage codes / descriptions. It has provision to transfer data from auto capture systems also. The data noted from each machine counters can be directly fed to the system without any calculation or spending time on that. System has provision to enter readings of counters counting up as well as counting down in the reverse order.
Waste Data:
System provides for entering stage-wise, machine-wise and shift-wise waste collected details by type of waste. This facilitates proper waste accounting improving the overall realisation and enables analyse workers efficiency.
Exceptions and Deviations:
System compares the production data count-wise with target and (or) industry standard production stage-wise and reports the deviations and exceptions. An auto alert notification system is provided to pro-actively generate alerts while encountering exceptions.
Spinning Production
This module covers Ring Spinning and Open End Spinning machines with the main difference being in the type production units – Spindles and Rotors. System has provision to enter Machine (Hank Meter Reading / Doff Weight in Kgs), Count, Material, Waste and Stoppage details shift-wise. It also provides to automatically transfer data in case mills have an auto data capture system wherein the production data is available on to a PC. Production and Waste Data Entry transactions as described above under spinning preparatory are available for this module also.
Post-Spinning Production
This module covers Winding, Autoconer, Doubling, TFO and value adding processes. System enables the user to feed raw data as recorded/observed from the panel / meter readings on every individual machine and eliminates computation by users that saves time for production clerks/supervisors. Production and Waste Data Entry transactions as described above under spinning preparatory are available for this module also.
Inspection and Packing
Processes / Transactions of this module are:
Packed Production:
System has provision to interface with electronic weighing scales to directly capture the actual pack weight on packing of finished cones. System also provides to make manual entry of packed production. This entry is consolidated and taken for finished goods inventory stock available for sale.
